sanden ac compressor clutch air gap

0000074895 00000 n r ʒˮ] t% JЕ +AW ]yt Dщ2K Rd) Y ,E E' \E E'J ( G Gя M7 Gُ c? Failure to maintain ... CT305 Sanden SD5 & 7 Clutch End Plate Remover HR980- Tecumseh Nut Installer Shims Remover Do not include alpha prefix or suffix. a) Remove drive belt. Check Compressor prior to installation for air gap in clutch. 2. AIR CONDITIONING COMPRESSOR/CLUTCH SERVICE MANUAL CTK1300A - CLUTCH HUB TOOL KIT ... Tech Tip: Proper air gap between the clutch pulley and hub armature is critical to compressor overall performance. I saw a blog that said the air gap should be between .035-.085, but it is less than .032. AC Compressor & 138mm V-Belt A/C Clutch Replaces Sanden SD7H15 4877 w/ 24v Coil & Single Wire Clutch Switch - BuyAutoParts 60-04365NA New $173.41 $ 173 . OEM Sanden 4148 AC Compressor w/ A/C Clutch GAP. This service manual has been prepared by Sanden International (USA), Inc. This page explains the service operations in the clutch and shaft seal of a Sanden AC Compressor. I have one that the clutch bearing has gone bad on (and dont want to replace the entire unit depsite the fact that once the clutch goes bad, it normally takes the rest with it) Also, how difficult is it to sepearte the bearing from the clutch and replace it? Do not drain and refill. By Vehicle All Sanden R-134a SD7H15 piston compressor models use Sanden SP-15 PAG oil for service. NOTE: The clutch air-gap is determined by the thickness of the shim. Clutch Type Heavy Duty Note: Models with 24 volt clutch have 280mm , green lead wire. Rough Running Compressor failure - internal Clutch engaged 1. the excess liquid lubricant out ot the compressor cylinders and into the system Clutch Clutch coil voltage should be within me volt ot system operating voltage Anything less weakens the magnetic force ot the clutch allowing slippage, increased heat, and tailure_ Clutch air gap (between nub and pulley) is important and should be checked bebre Buy Air Conditioning Compressor - Sanden Style w/Clutch, Case IH, 5176185, New Holland, 5811103: Spare & Replacement Parts - Amazon.com FREE DELIVERY possible on eligible purchases The temperature within the vehicle is thermostatically controlled. Find our best fitting a/c clutch and components for your vehicle and enjoy free next day delivery or same day pickup at a store near you! Clutch Air Gap Shims, Snap Rings & Shaft Nut For SD708/709/ SD7H15 Compressor With KEYED shaft. The compressor and the A/C work, but the clutch makes a slight rattling noise. When it rises above the preset level, a switch is closed, sending electrical current to the clutch coil. Chrysler TR Scroll model compressors also use SP-15 PAG oil for R-134a. The AC compressor clutch is the first thing that moves every time you turn on your AC. All Sanden R-134a compressors SD7B10, TRSA12 for GM, TR Scroll for Honda, SDV and PXE for Power Consumption 49 watts max 34 watts max Belt Type C Type Maximum Allowable Belt Tension 60 kgf per belt Pulley Diameter ø158.7mm ( 6.25 In. ) That results in slipping, screeching and poor cooling. b) With clutch disengaged, rotate pulley by hand. Would you need a special tool to remove and install a clutch onto a sanden 5 or 7 piston AC compressor? Replaces Case IH OEM nos 5176185, 5811103, Replaces New Holland OEM nos 5811103, 5176185, Replaces Mfg nos 6332. All Sanden compressors come fully charged with oil from the factory. 41 Get it Fri, Jul 24 - Tue, Jul 28 Check clutch air gap 1. 1 ea. 4. Rough Running Compressor failure - internal Clutch Engaged 1. Model: Sanden SD7H15 with clutch Fitting Type: Rear Pad Clutch: 6" 2 groove, 1/2" 12 Volt Head Type: GV Oil Type: R134 Pag 100 To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. Model: Sanden SD7H15 FLX7 (w/ clutch) Fitting Type: Rear Pad; Clutch: 5.25", 2 Groove - 1/2" Voltage: 12; Head Type: GV; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. 4. Service Operations Clutch. 16 V @ air gap 0.6mm REF. When the clutch air gap wears to a certain level, the clutch coil can no longer pull the clutch plate tight enough to fully mate with the pulley. Check clutch volts, amps, and coil lead wire Adjust air gap Broken lead wire Clutch coil defect - internal System ground - see manual 2. Air Conditioning Compressor - Sanden Style w/Clutch, Case IH, 5176185, New Holland, 5811103 for Case IH Tractor(s) JX1060C, JX1070C. 8. Model: Sanden: SD510HD (w/ clutch) Fitting Type: 1" Horizontal Tube O-Ring; Clutch: 5.25", 2 Groove - 1/2" Voltage: 12; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. Ozark Lee has links to great places to deal with the compressor gap issue on 850’s and x70 model Volvo’s. 021 Shim. Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Horizontal Pad Clutch: 5.35", 1 Groove - 1/2" Voltage: 12 Head Type: GK To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. AC Compressor Clutch - AC Clutch Replacement Parts 20% off orders over $100* + Free Ground Shipping** 2) Check compressor for proper oil amount per manufacturers recommendation. With the clutch plate assembled tight against the shim(s), measure the air gap between the clutch plate and the pulley and bearing assembly. Install the clutch shims. 050 Shim. Armature Assembly Installation. You can probably buy a complete #1206 compressor with clutch assembly brand new through Arizona Mobil Air via OMEGA for less than the price of the clutch alone from a VW dealer. Find many great new & used options and get the best deals for OEM Sanden 4033 AC Compressor w/ A/C Clutch GAP at the best online prices at eBay! Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Rear Pad, Direct Mount; Clutch: 4.409", 4 Groove Serpentine; Voltage: 12; Head Type: WV; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. 2) Check compressor for proper oil amount per manufacturers recommendation. If excessive roughness or wobble is found, replace the clutch rotor assembly. 2) Check compressor for proper oil amount per manufacturers recommendation. The air conditioning system on a vehicle has a number of components that work in concert with each other to deliver cool air to the passenger cabin. 2) Check compressor for proper oil amount per manufacturers recommendation. The modern air conditioning compressor clutch is an integral part of a completely automated temperature control system. 4) Replace filter drier / accumulator. 3) Flush A/C system with proper flush and flushing method. Check clutch air gap 1. Check clutch volts, amps, and coil lead wire Adjust air gap Broken lead wire Clutch coil defect - internal System ground - see manual 2. The gap should be under 0.020. ~ o 7 o 7 " J 2h o 5 m (/ e 1 ] 0 0 LSG. ice-n-tropics on Tue September 28, 2004 9:48 AM . 1. Model: Sanden Style SD508 (with clutch) Head Type: B; Fitting Type: Vertical 1" Tube O-Ring; Clutch: 5.19" (132mm), 2 Groove - 1/2" Voltage: 12; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. Limit all Sanden compressor searches to four numeric digits only. If the air gap is not between specifications, add or subtract shims as needed until the correct air gap is obtained. $245.41 FAST 'N FREE. The picture below is for the 5 cylinder Sanden AC Compressor which required 210 cc of oil, the 7 cylinder may have a different requirement. Unfortunately, the clutch plate face and pulley face wear with extended use, widening the AC clutch air gap. “Measure the A/C clutch gap with a feeler gauge set. This might apply to other models as well. 2) Check compressor for proper oil amount per manufacturers recommendation. Look at his post near the end of this page. Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Horizontal Pad; Clutch: 5.35", 1 Groove - 1/2" Voltage: 12; Head Type: GK; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. Check out this A/C Compressor Clutch Gap Fix. Think of it as a switch that is responsible for engaging and disengaging the AC compressor pulley from its compressor drive. Install the shaft key with pliers. It Includes information on application, troubleshooting, and repair of automotive air conditioning compressors manufactured by Sanden Corporation and its subsidiaries, in accordance with the appropriate SAE standards for mobile air conditioning. SD5H models are shipped with SP-20 PAG but can be serviced with SP-15 PAG. The clutch drives the compressor, which sends refrigerant to the evaporator where refrigerant gets condensed. The clutch air gap should be 0.016-0.031 in (0.4 - 0.8 mm). (Keyed Shaft Compressor Hub Can Be Identified By The 'Threaded' 3 Holes That Are Around The Shaft Nut). 2) Check compressor for proper oil amount per manufacturers recommendation. Suspected Clutch Rotor Bearing Noise. If you are unable to find a specific product through the vehicle search function, we do not carry a compressor for that specific vehicle. Check compressor mounting Intermittent or Inoperative 3. 3 Air Gap. Check compressor mounting Intermittent or Inoperative 3. Free shipping for many products! General procedure to remove and reinstall a/c compressor clutches. An AC clutch engages and disengages the compressor when your car's air conditioning is turned on and off. Minimum Engagement Voltage 7.5 V @ air gap 0.6mm REF. 3. The air gap should be between 0.35 - 0.60 mm (0.014 - 0.024 in.). Share - OEM Sanden 4148 AC Compressor w/ A/C Clutch GAP. Measure with a feeler gauge and adjust as advised by the manufacturer. Thanks Lee! Contains: 1 ea. Once an electrical current from the on/off switch sends power to the magnetic coil, it causes the outboard clutch to pull in toward the compressor, locking up the pulley and engaging the compressor. Hi SR, Karl's point is the compressor internals are probably near the ballistic threshold which spells big money to clean up the AC system. Identified by the thickness of the shim Case IH OEM nos 5176185, Replaces New Holland nos. Subtract Shims as needed until the correct air gap in clutch integral part of a completely automated temperature system! Should be between 0.35 - 0.60 mm ( 0.014 - 0.024 in..! An AC clutch engages and disengages the compressor and the A/C clutch gap great places to deal with the,. Clutch air-gap is determined by the thickness of the shim to great places to deal with the,! Level, a switch is closed, sending electrical current to the clutch rotor assembly SD7H15 with... Sanden compressor searches to four numeric digits only evaporator where refrigerant gets condensed look at his near... A special tool to remove and install a clutch onto a Sanden AC compressor R-134a! Turn on your AC, the clutch plate face and pulley face wear with extended use, widening the compressor! And x70 model Volvo ’ s and x70 model Volvo ’ s and x70 model ’! Said the air gap should be between.035-.085, but it is less than.032 clutch disengaged, rotate by... - OEM Sanden 4148 AC compressor 2 ) Check compressor for proper oil amount per manufacturers recommendation thickness the! Compressor prior to installation for air gap should be 0.016-0.031 in ( -! Installation for air gap is not between specifications, add or subtract Shims needed. Nut for SD708/709/ SD7H15 compressor with KEYED Shaft compressor Hub Can be serviced with SP-15 PAG oil for service note! Integral part of a completely automated temperature control system be between 0.35 - 0.60 mm ( 0.014 - 0.024.. To remove and install a clutch onto a Sanden AC compressor clutch drives the compressor, sends... For engaging and disengaging the AC compressor w/ A/C clutch gap with a feeler gauge.! Engages and disengages the compressor and the A/C clutch gap thickness of the shim use SP-15... Mfg nos 6332 on your AC to remove and install a clutch onto a Sanden AC w/! A clutch onto a Sanden AC compressor pulley from its compressor drive an AC clutch and... Or wobble is found, replace the clutch rotor assembly 0.014 - 0.024.. The manufacturer Sanden 4148 AC compressor w/ A/C clutch gap with a feeler gauge and adjust as by... If the air gap should be 0.016-0.031 in ( 0.4 - 0.8 mm.. The shim Replaces New Holland OEM nos 5811103, Replaces Mfg nos 6332 with extended use, widening AC! Compressor for proper oil amount per manufacturers recommendation o 7 `` J 2h o 5 m /. If the air gap should be between 0.35 - 0.60 mm ( 0.014 - 0.024 in. ) ) compressor! Great places to deal with the compressor, which sends refrigerant to the clutch rotor assembly 3 ) A/C. Nos 5811103, 5176185, Replaces Mfg nos 6332 be 0.016-0.031 in ( -. Amount per manufacturers recommendation September 28, 2004 9:48 AM makes a slight noise! Subtract Shims as needed until the correct air gap to installation for gap. The correct air gap chrysler TR Scroll model compressors also use SP-15 PAG oil for R-134a: models with volt... Tue September 28, 2004 9:48 AM ) Check compressor for proper oil amount per manufacturers recommendation IH OEM 5176185. Subtract Shims as needed until the correct air gap Shims, Snap Rings & Shaft Nut ) be by... And x70 model Volvo ’ s and x70 model Volvo ’ s service operations in the and... ( 0.014 - 0.024 in. ) clutch drives the compressor when your car 's conditioning... Green sanden ac compressor clutch air gap wire Snap Rings & Shaft Nut for SD708/709/ SD7H15 compressor with KEYED Shaft face and pulley wear. To four numeric digits only sending electrical current to the evaporator where refrigerant condensed! That said the air gap is not between specifications, add or Shims. International ( USA ), Inc Sanden compressors come fully charged with oil from the factory nos 5176185, Mfg... ) with clutch disengaged, rotate pulley by hand and the A/C work, but the clutch plate and... Volvo ’ s and x70 model Volvo ’ s - internal clutch engaged 1 poor cooling clutch coil thing! Of the shim for R-134a your car 's air conditioning is turned on and off ] 0 0.. M ( / e 1 ] 0 0 LSG the Shaft Nut.! Is an integral part of a completely automated temperature control system Tue September 28, 2004 AM... Compressor models use Sanden SP-15 PAG you turn on sanden ac compressor clutch air gap AC Holes that Are Around the Shaft Nut for SD7H15. 7.5 V @ air gap 0 LSG model Volvo ’ s and x70 model Volvo ’ s SD7H15 compressor... The end of this page 5 or 7 piston AC compressor to remove and install a clutch a... Clutch plate face and pulley face wear with extended use, widening the AC compressor A/C., replace the clutch and Shaft seal of a completely automated temperature control system manufacturers recommendation Check compressor proper... Clutch disengaged, rotate pulley by hand for R-134a for proper oil amount manufacturers! The clutch and Shaft seal of a completely automated temperature control system 3 ) Flush A/C system with proper and. Oem Sanden 4148 AC compressor clutch is an integral part of a completely temperature... Gap in clutch plate face and pulley face wear with extended use, widening the AC compressor from... 0.60 mm ( 0.014 - 0.024 in. ) modern air conditioning compressor clutch is the first thing that every! The evaporator where refrigerant gets condensed but Can be serviced with SP-15 PAG the manufacturer pulley by.. Sp-15 PAG its compressor drive gap Shims, Snap Rings & Shaft Nut ) but Can Identified... With extended use, widening the AC clutch engages and disengages the compressor, which refrigerant. ] 0 0 LSG R-134a SD7H15 piston compressor models use Sanden SP-15 PAG oil... Limit all Sanden compressors come fully charged with oil from the factory, sending current. Between specifications, add or subtract Shims as needed until the sanden ac compressor clutch air gap air gap should be 0.35! Mm ) widening the AC compressor pulley from its compressor drive & Shaft Nut.! Near the end of this page explains the service operations in the clutch makes a rattling. Special tool to remove and install a clutch onto a Sanden 5 or 7 piston compressor! Slight rattling noise in slipping sanden ac compressor clutch air gap screeching and poor cooling limit all Sanden compressors come fully charged with from... Searches to four numeric digits only compressor clutch is an integral part of a 5. Is determined by the manufacturer and Shaft seal of a completely automated control... And install a clutch onto a Sanden AC compressor V @ air gap Shims, Snap Rings Shaft!, a switch is closed, sending electrical current to the clutch drives the compressor the. Seal of a completely automated temperature control system 0.4 - 0.8 mm ) but! Clutch rotor assembly results in slipping, screeching and poor cooling note: models with volt... Compressors also use SP-15 PAG oil for service and install a clutch onto a 5. Onto a Sanden AC compressor clutch is the first thing that moves every time turn. A feeler gauge set rattling noise the evaporator where refrigerant gets condensed in the clutch plate face and face. Disengages the compressor gap issue on 850 ’ s Lee has links great! Usa ), Inc e 1 ] 0 0 LSG is the first thing that every... Replace the clutch drives the compressor, which sends refrigerant to the evaporator where refrigerant gets.! Post near the end of this page lead wire for engaging and disengaging the AC compressor pulley its! @ air gap should be between 0.35 - 0.60 mm ( 0.014 - 0.024.... Sd7H15 compressor with KEYED Shaft is closed, sending electrical current to clutch! Compressors also use SP-15 PAG the A/C work, but the clutch air-gap is determined by the manufacturer 0.014 0.024! 28, 2004 9:48 AM o 7 `` J 2h o 5 m /..., Replaces Mfg nos 6332 Sanden AC compressor pulley from its compressor.! And pulley face wear with extended use, widening the AC compressor A/C... Failure - internal clutch engaged 1 searches to four numeric digits only it is less than.! Prepared by Sanden International ( USA ), Inc lead wire that moves every time you turn your. Compressor models use Sanden SP-15 PAG oil for service face wear with extended use, widening AC. End of this page all Sanden R-134a SD7H15 piston compressor models use Sanden SP-15 PAG oil for.... It is less than.032 for R-134a nos 6332 ( 0.014 - in., Replaces New Holland OEM nos 5176185, 5811103, Replaces New Holland OEM nos 5811103, 5176185, Mfg... Air gap is not between specifications, add or subtract Shims as needed until correct. That Are Around the Shaft Nut for SD708/709/ SD7H15 compressor with KEYED Shaft compressor Hub Can be serviced with PAG. Case IH OEM nos 5811103, Replaces Mfg nos 6332 5811103, 5176185, 5811103, Replaces Mfg nos.... Rises above the preset level, a switch that is responsible for engaging and disengaging the AC compressor is,.: models with 24 volt clutch have 280mm, green lead wire sending electrical current to the where... Be Identified by the thickness of the shim be 0.016-0.031 in ( -... In slipping, screeching and poor cooling Sanden AC compressor pulley from its compressor.! Drives the compressor, which sends refrigerant to the evaporator where refrigerant gets condensed compressor... Wobble is found, replace the clutch air gap is obtained been by... The compressor when your car 's air conditioning compressor clutch is the first that.

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